In the field of industrial cleaning, laser cleaning technology is rapidly becoming the preferred solution to replace traditional cleaning methods. The new pulse backpack laser cleaning machine launched by UMW has achieved lightweight and portability while retaining efficient cleaning capabilities. This article will introduce in detail the technical advantages, specifications, installation steps, and precautions during use of this product.
1. What is a backpack laser cleaning machine?
The backpack laser cleaning machine produced by UMW is a new generation of high-tech products for surface treatment. It is easy to install, operate and automate.
This new model of UMW uses advanced pulse fiber lasers to irradiate the surface of the object to be cleaned with a non-contact, high-energy density laser beam, instantly vaporizing or stripping off surface dirt to achieve non-destructive cleaning.
It is easy to operate. Just turn on the power and turn on the equipment to perform chemical-free, medium-free, dust-free, and water-free cleaning. The cleaning surface is highly clean and can remove resin, paint, oil, stains, dirt and rust on the surface of the object.
2. Core advantages of the equipment
- Non-contact cleaning, no damage to the part matrix;
- Precise cleaning, can achieve precise position and precise size selective cleaning;
- No chemical cleaning fluid is required, no consumables, safe and environmentally friendly;
- Simple operation, can be handheld or cooperate with a robot to achieve automatic cleaning;
- Ergonomic design, greatly reduced labor intensity;
- High cleaning efficiency, saving time;
- The laser cleaning system is stable and almost maintenance-free;
- Optional mobile battery module.
3. Specifications
| Power Supply | Standard AC110/220V±10%, 50/60HZ power adapter (output DC48V) |
| Optional lithium-ion battery (960Wh20Ah) Continuous operation for 100 minutes | |
| Power consumption of the whole machine | ≤800W |
| Working environment temperature | 5℃～40℃ |
| Working environment humidity | ≤80% |
| Laser average power | ≥200W |
| Power instability | ＜5% |
| Laser working mode | Pulse |
| Pulse width | 1-500ns |
| Maximum single pulse energy | 2mJ |
| Power adjustment range (%) | 10-100 (gradually adjustable) |
| Repetition frequency (kHz) | 100-1200 (gradually adjustable) |
| Fiber length | 1.5m |
| Cooling method | Air cooling |
4. Installation
- Step 1
Take out the handheld cleaning gun mounted on the right side of the host, make sure the button switch on the handle is in the released state, and remove the lens dust cover at the front end of the laser cleaning gun;
- Step 2
Take out the power adapter or battery, connect the air plug to the power interface of the host to power on, and connect the compressed air pipe to the host “Air Inlet”;
- Step 3
Press the “Start” button on the top to power on and initialize the system;
- Step 4
After the system is started, remove the wireless control screen mounted on the upper left side of the chassis, and complete the laser cleaning parameter setting through the touch screen interface
- Step 5
After the laser parameters are set, press the laser enable button on the laser cleaning operation screen (be sure to confirm that the button switch on the handheld head handle is released before pressing the button);
- Step 6
Put on laser protective glasses, aim the gun head at the workpiece to be cleaned, press the switch button on the handheld head handle with your finger, and the gun head can emit light for cleaning;
- Step 7
After use, turn off the laser cleaning screen enable button, cover the field mirror dust cover, pop up the “Start” button, turn off the power, and mount the wireless control screen and cleaning head on the left and right sides of the host in turn.
5. Precautions during the use of the backpack laser cleaning machine
- The adapter power supply of this cleaning equipment adopts industrial frequency 220V50Hz AC power supply (output DC48V);
- A ventilation distance of about 2m is required before and after the equipment. Insufficient ventilation distance may cause internal laser failure and failure to work!
- Before cleaning and maintaining the equipment and the handheld head, check to ensure that the equipment is in a power-off state;
- During the operation, labor protection equipment must be worn as required, and protective glasses that meet the regulations must be worn near the laser beam;
- Do not place flammable and explosive items near the cleaning machine! Such items should avoid direct or reflected lasers!
- Try to avoid using the light outlet at a 90-degree right angle to the cleaning surface during use to avoid affecting the service life of the equipment;
6. Common problems and solutions
The equipment does not emit light during use
- The power supply of the equipment, the power supply of the laser, and the safety switch are not turned on;
- The distance between the equipment and the workpiece is too large or too small during cleaning, resulting in no light;
- The optical fiber is broken due to improper operation during use.
How to retain the set parameters
If the appropriate cleaning width and scanning frequency have been adjusted during the cleaning process, turn off the equipment after use (do not adjust the cleaning width button and scanning frequency button again), and the adjusted parameters will not be lost.
Summary
The new UMW pulse backpack laser cleaning machine, with its excellent performance and flexible design, brings users an unprecedented experience. If you are looking for an efficient, safe, environmentally friendly and portable industrial cleaning equipment, this UMW product is undoubtedly your ideal choice!