Stainless Steel Water Tank Welding with Collaborative Robot
Smart Welding Solutions for Stainless Steel Tanks
Precision Cobot Welding Made Easy
High-precision
Improve efficiency
Safety and reliability
Automated Welding Solutions for Stainless Steel Water Tanks
Application Scenario
Collaborative robot laser welding is used to weld stainless steel water tank joints.
User Requirements
Use collaborative robots and laser welding equipment to integrate into a mobile workstation to complete stainless steel water tank welding operations.
Technical Requirements
Achieve automated robotic welding.
cobot welding water tank Specifications
✅Materials & Dimensions
- Material: Stainless steel
- Thickness: 3mm
- Dimensional options:
400 × 400 × 300 mm
400 × 400 × 400 mm
400 × 400 × 500 mm
400 × 400 × 700 mm
✅Welding Requirements
Welding Locations:
- Top: Four corner welds
- Front, back, and sides: Four-sided welds
- Bottom welds
Welding Objective: Create a completely sealed enclosure - Functional Requirements: Welds must be waterproof and high-quality, with no need for additional grinding or cleaning
✅Productivity Requirements
Minimum monthly production of 100 units
Welding will be performed using collaborative robots to ensure consistency and high precision
Problems with traditional welding
High labor intensity
Working in high temperatures for a long time can easily fatigue workers, leading to low efficiency and difficulty in recruiting workers.
Poor consistency
Weld quality is affected by the welder's skill level, making it prone to problems like cold welds and deformation.
Safety hazards
There are risks from arcing, spatter, and smoke, leading to a high probability of work-related injuries.
Production bottlenecks
Relying on manual labor, production capacity is limited, and it's difficult to meet volume order demand.
Why choose collaborative robots
- Easy to learn and program.
- Collision detection reduces accidental injuries.
- High yield rate, high precision, and refined operation.
- High efficiency, 24/7 uninterrupted operation.
- Maintenance-free, no lubricant changes required.
- Energy consumption is only 20% of that of industrial robots.
- High flexibility, allowing for installation in any position, flexible deployment, and fast switching.
- High load-to-weight ratio; lightweight, requiring minimal modification to the original production line.
collaborative robot welding Overall layout
collaborative robots
Multi-axis collaborative robots fixed on a mobile platform.
Execution tool
Robot end flange assembly laser welding gun head.
Mobile platform
A pipeline fixing rack is installed on the platform, the cables are hung on the balancer, the welding machine and control cabinet are placed below, and the teaching pendant is hung on the rear side.
Welding fixtures and positioners
Customized fixtures, manual or pneumatic fixation of the workpiece, and adjustment of the welding plane via a single-axis positioner.
collaborative robot parameters
| Robot body |
Collaborative robot
|
||
|---|---|---|---|
| Maximum load | 10kg | ||
| Degrees of freedom | 6 | ||
| Maximum end-end speed | 3.8m/s | ||
| Maximum end-end linear speed | 1.5m/s | ||
| Effective working radius | 1300mm | ||
| Repeatability | ±0.03mm | ||
| Joints | J6 | Maximum speed | 225°/s |
| J5 | 225°/s | ||
| J4 | 225°/s | ||
| J3 | 225°/s | ||
| J2 | 180°/s | ||
| J1 | 180°/s | ||
Ready to Upgrade Your Welding Process?
Address: 68 Gongye South Road, Jinan, Shandong, China, 250000
Telephone: +8618888300248
Email: info@umw.top
Fill out the form below, and our team will assist you within 2 hours!