Robot Precision Welding—Small Workpiece Welding Solution
High-precision, automated welding for small and complex components
Seamless Small Part Welding
High-precision
Improve efficiency
Safety and reliability
Robot Precision Welding Solutions
The robotic small workpiece welding solution is designed for high-precision, multi-point welding.
Through intelligent programming, the system precisely welds at every designated location on the workpiece and automatically moves to the next welding point, ensuring uniform, stable, and high-quality welds.
✅ Reduce manual operation risks
✅ Improve welding consistency
✅ Save production time
Applications
Workpiece specific information
The arrow indicates the weld seam. The customer wanted to use a welding robot to weld the welded parts, adding a rotating axis.
Materials: Stainless steel, aluminum, titanium;
Thickness: 1-3mm;
Diameter: 30-60mm.
Robotic welding solution layout
🤖The welding workstation’s hardware primarily includes a robotic system, two single-axis 10kg positioners, and two manual workstations.
🛠️During the production process, workers clamp the workpiece onto the chuck and position it with a pneumatic ejector at the rear end before activating the robot to begin automatic welding.
⚠️Safety light barriers are installed around the equipment to prevent personnel from approaching while the robot is operating.
Solution Configuration
| Robotic system | Robot body, robot control box |
| Mechanical components | Robot base assembly |
| One-axis welding positioner | |
| Welding fixture | |
| Electrical control system | Includes PLC, button box, wire duct, welding ground wire and other accessories |
| Fence assembly | Customer-made |
Configuration specifications
Main Application Areas
In the welding field, it primarily performs functions such as arc welding, material handling, component assembly, metering and dispensing, gluing, conveyor loading and unloading, and vision systems.
Product Features
✅Modular design and compact size facilitate installation, maintenance, and repair. Lightweight design offers high precision and high speed, meeting demanding production cycles.
✅Can be mounted either seated or suspended, suitable for small turning radii and confined spaces.
✅Comprehensive external interfaces support application expansion and customization.
✅The newly upgraded control system is safe and stable.
✅Flexible, versatile, and cost-effective, with high-quality and affordable spare parts available.
Robotic system
| Motion axis | Range of motion | Maximum speed |
|---|---|---|
| J1 | ±180° | 200°/s |
| J2 | +90°, -170° | 200°/s |
| J3 | +180°, -200° | 220°/s |
| J4 | ±180° | 400°/s |
| J5 | ±180° | 430°/s |
| J6 | ±360° | 720°/s |
Welding positioner
The welding positioner features a single-axis structure with a three-jaw chuck, which rotates the workpiece and adjusts the welding position to ensure welding accuracy.
During the welding process, the positioner coordinates with the robot to achieve the optimal weld seam position, while the robot controls the welding torch to complete the weld.
| Rated load | 10kg |
| Motor power | 800W |
| Maximum output speed | 19r/min |
| Flip axis rotation range | 360° |
| Repeat positioning accuracy | 0.05mm (R=80mm) |
Ready to Upgrade Your Welding Process?
Address: 68 Gongye South Road, Jinan, Shandong, China, 250000
Telephone: +8618888300248
Email: info@umw.top
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