Cantilever robot welding machine
UMW Automatic Cantilever Robot Welding System – Flexible Welding for Large Workpieces
Robot Cantilever Teaching-Free Welding Solutions
Cantilever type flexible operation
High precision and high consistency
Intelligent welding without teaching
Cantilever robotic welding machine without teaching
What is Cantilever Welding?
- The robot adopts a double cantilever structure, has high welding efficiency, and can move flexibly within a large working range.
- It can automatically complete welding tasks without manual teaching.
- With a 17-meter-long ground rail, it can achieve long-distance and highly flexible welding operations.
- It is particularly suitable for the welding needs of large-size workpieces and is widely used in profiles, steel, steel structures and other industries.
Application Industry
Welding Samples display
Provide a variety of welding samples based on cantilever welding systems, covering a variety of process types and industry applications.
Operation process
How to operate?
The cantilever teaching-free welding system integrates visual recognition, trajectory tracking and intelligent algorithms to achieve automatic welding without manual teaching. The entire processing flow is as follows.
Workpiece form
Robot welding workpiece form
The workpiece form of the cantilever-type teaching-free robotic welding machine is that the workpiece plate thickness is ≥5mm and the rib plate height is ≤750mm
Flat fillet welds and vertical fillet welds for secondary assembly.
The weld is a flat fillet weld.
Ribs with straight stiffeners, the ribs are perpendicular to the bottom plate, the stiffeners do not intersect, and the welds are flat angle welds.
Welds are flat fillet welds and vertical fillet welds.
Welds include flat fillet welds, vertical fillet welds and circular welds.
The weld is a flat fillet weld and the end bracket flat fillet weld.
Welds are flat fillet welds, vertical fillet welds and arc fillet welds.
Choose the best solution for you
Cantilever robot welding solution layout
Three-axis cantilever inversion mechanism
- The robot cantilever can work with various types of robots to increase the robot’s work and travel.
- Adding two linkage motors can increase the robot’s travel in the X\Y\Z directions and increase the robot’s welding coverage.
- In order to adapt to the different working conditions and usage requirements of different customers, different configurations and installation methods can be provided to customers.
Workstation configuration content
It is equipped with a complete automation system, including: 17-meter ground rail, 2 sets of welding robots, vision system, control cabinet, welding power supply, welding gun and special welding tooling, which is suitable for efficient welding of large steel structures and profile workpieces.
Welding process
Cantilever robot welding process
Processing technology
Cantilever robot welding display
Positioning process
- Accurately measure corner positions;
- Achieve millimeter-level welding accuracy;
- Avoid false welding and leaking welding caused by inaccurate corner positioning;
- Applicable to special-shaped parts, customized structures, multi-corner workpieces and other scenarios.
Robot Welding With Cantilever
The track-mounted cantilever robot welding workstation has a track length of 17 meters and can weld large-size H-shaped steel, I-beams, columns, section columns, etc. It is specially designed for automated manufacturing of steel structures.
automatic welding robot cantilever intelligent workstation
- Realize continuous welding of complex workpieces in space curves;
- Automatically locate the starting point and path of the weld to adapt to deformed workpieces;
- Support automated operations for steel structures over 12 meters;
- Applicable to industries such as steel structures, bridges, building components, and equipment manufacturing.
Core composition
Core compositions of Cantilever Robot Welding
| Model | UMW-12/2.01 | |
|---|---|---|
| Load capacity | 12kg | |
| Repeat positioning accuracy | ±0.07mm | |
| Maximum working radius | 2010mm | |
| Range of motion | J1 | ±180° |
| J2 | +90°, -165° | |
| J3 | +190°, 200°(Combined) | |
| +160°, -85°(Single axis) | ||
| J4 | ±180° | |
| J5 | +145°, -160° | |
| J6 | ±360° | |
| Maximum movement speed | J1 | 200°/s |
| J2 | 220°/s | |
| J3 | 220°/s | |
| J4 | 400°/s | |
| J5 | 430°/s | |
| J6 | 720°/s | |
| Main body weight | 250kg | |
| Protection level (wrist) | IP65 | |
Ground Rail
17-meter-long ground track
The workstation uses a double-cantilever industrial welding robot equipped with a 17-meter extra-long ground rail system, which supports the robot’s large-range linear movement and meets the welding needs of extra-long workpieces.
Core composition
Teaching Pendant
- Integrated USB port, one-hand 3-speed safety switch;
- Touch screen teaching, rich functions;
- Industrial Ethernet communication, stable and anti-interference, fast communication speed, long transmission distance;
- More intuitive, fast and efficient operation;
- Friendly human-computer interaction, smooth and easy to use;
- Ergonomic, comfortable operation, simple and easy to use;
- Matching multi-functional software package to realize specific production process.
Welding machine Parameter
Key Parameters of Welding Machine
1. It has three welding modes: single pulse, fast pulse and constant pressure;
2. Fully digital grating feedback motor control, more accurate wire feeding;
3. It can store 100 sets of welding parameters, which can be called by the robot at any time;
4. With contact sensing function, it is convenient for the robot to complete the positioning operation;
5. It can transmit welding parameters in real time, which is convenient for the robot to complete arc tracking;
6. Friendly operation interface and unified adjustment method;
7. One pulse and one drop of droplet transition, no spatter in welding.
| Rated input voltage | Three-phase 380V ± 10% |
|---|---|
| Frequency | 50Hz |
| Rated input capacity | 24KVA |
| Rated input current | 38A |
| Rated output voltage | 39V |
| Rated duty cycle | 100% |
| Output current/voltage range | 60A/17V~500A/39V |
| Wire diameter | Φ0.8mm、Φ1.0mm、Φ1.2mm、Φ1.6mm |
| Gas flow rate | 15~20 L/min |
| Enclosure protection grade | IP23 |
| Insulation grade | H |
| Dimensions L x W x H | 66X32X56cm |
| Weight | 55Kg |
Address: 68 Gongye South Road, Jinan, Shandong, China, 250000
Telephone: +8618888300248
Email: info@umw.top
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